華控伺服變量節(jié)能空壓機(jī)Huakong servo variable energy-saving air compressor

l  節(jié)能Saving energy NO.1

l  大范圍控制模式A wide range of control mode

l  德國(guó)研發(fā)矢量控制系統(tǒng)German R & D vector control system

l  持久恒壓，永不卸載Constant pressure, never unloading

l  功率補(bǔ)償流量Power compensated flow

l  超低噪音，各發(fā)熱部件獨(dú)立風(fēng)道冷卻

Low noise, each heat generating components with independent channel cooling

l  優(yōu)化系統(tǒng)，高效機(jī)頭，節(jié)能電機(jī)

Optimization systems, high efficient air end energy-saving motors

l  免維護(hù)電機(jī)，使用壽命長(zhǎng)Maintenance-free motor, long service life

l  恒溫控制，變頻冷卻油風(fēng)扇加快空氣中水分蒸發(fā)，使油溫恒定延長(zhǎng)機(jī)油使用

Thermostatic control, variable frequency air cooling oil fan speed up evaporation, oil temperature constant, oil use extended

全新主機(jī)機(jī)頭The new air end

主機(jī)機(jī)頭的完全進(jìn)化：華控通過(guò)不斷的技術(shù)創(chuàng)新，開(kāi)發(fā)了獨(dú)有的螺桿型線的全新主機(jī)機(jī)頭，大幅提升了排氣量，達(dá)到低功率大排量的節(jié)能目的

搭載先進(jìn)的超高效伺服馬達(dá)，是限量小型化，高效率。馬達(dá)直聯(lián)驅(qū)動(dòng)實(shí)現(xiàn)了零動(dòng)力損耗，與傳統(tǒng)的感應(yīng)式馬達(dá)比較，減少了轉(zhuǎn)子的電力損耗和滑跳，提高了效率

Fully evolved air end: Through constant technological innovation, Huakong developed a new screw type line air end, significantly increasing the air displacement, low power high air displacement can save energy.

Equipped with the advanced ultra-efficient servo motor, which is limited miniaturization and high efficient. Direct driven motor achieve zero power loss. Compared with traditional induction motors, efficiency increased because of the reduction on the power loss of the rotor and ski-jump.

伺服矢量控制系統(tǒng)Servo vector control system

德國(guó)研發(fā)全球首創(chuàng)的伺服變量系統(tǒng)是最高效的節(jié)能專(zhuān)利產(chǎn)品

在一定的范圍內(nèi)選擇氣壓、流量、功率的其中變量，系統(tǒng)自動(dòng)運(yùn)算輸出的最佳使用值

系統(tǒng)根據(jù)使用過(guò)程中各值的變化，作出自動(dòng)的補(bǔ)償，實(shí)現(xiàn)全有用功輸出，省去無(wú)用功損耗

卓越的負(fù)載追隨性與穩(wěn)定性

實(shí)現(xiàn)排氣壓力±0.01MPa的精確控制

Germany developed the world's first variable servo system, which is the most efficient energy-saving patented product.

Select the variable among the pressure, air flow and power within a certain range, the system could automatically calculate the best output service value.

System makes automatic compensation as per the changes of the values during use, achieving full useful work output, the useless load is avoided.

Excellent load following and stability

Achieve precise control of exhaust pressure within ± 0.01MPa

恒壓控制Constant pressure control

可實(shí)現(xiàn)壓力變動(dòng)幅度±0.01MPa對(duì)下的恒壓精確控制Constant precise pressure control can be achieved within the fluctuation range of ± 0.01MPa

在保證所需壓力輸出的同時(shí)充分發(fā)揮節(jié)能功效To ensure the required pressure output while exploiting energy efficiency

壓力維持功能Pressure maintain function

使用德國(guó)先進(jìn)的控制邏輯

即使在低負(fù)載運(yùn)轉(zhuǎn)時(shí)也可維持設(shè)定壓力

無(wú)需預(yù)先將設(shè)定壓力提高

Using Germany advanced control logic

Maintain setting pressure even at low load operation

No need to increase setting pressure in advance 

華控伺服變量空壓機(jī)特性Features of Huakong servo variable energy-saving screw air compressor

精確 Precise

在一定范圍內(nèi)，設(shè)定空壓機(jī)功率和壓力，根據(jù)用氣量的需求經(jīng)系統(tǒng)運(yùn)算驅(qū)動(dòng)伺服電機(jī)輸出相應(yīng)轉(zhuǎn)速來(lái)達(dá)到向應(yīng)用的流量。該伺服變量空壓機(jī)使用了高性能的伺服電機(jī)及驅(qū)動(dòng)器，使用閉環(huán)控制，通過(guò)反饋系統(tǒng)使系統(tǒng)的調(diào)節(jié)精確度更高、相應(yīng)時(shí)間更短、提供了更快的系統(tǒng)響應(yīng)時(shí)間及穩(wěn)定性。使供氣管路中的氣體的壓力保持恒定，提高生產(chǎn)效率和產(chǎn)品質(zhì)量。

Within a certain range, set the compressor power and pressure according to the needs of gas consumption by the system operator to make the servo motor output corresponding to the flow speed to achieve the required airflow . The servo variable compressor uses a high-performance servo motor and drive as well as closed loop control so as to achieve the greater accuracy control and shorter response time by the feedback system, which provides a faster system response time and stability. This way,  the air pressure in the pipe line would be kept constant, and the production efficiency and product quality significantly improved.

穩(wěn)定 Stable

伺服系統(tǒng)在電壓波動(dòng)、負(fù)載波動(dòng)、電磁干擾、以及其他特殊運(yùn)行條件下，能維持穩(wěn)定運(yùn)行并保證一定的性能指標(biāo)，工作可靠，對(duì)維護(hù)和保養(yǎng)要求低。

Servo system could maintain the stable operation and guarantee a certain performance under the voltage fluctuations, load fluctuations, as well as other special conditions, moreover, it only require low maintenance.

節(jié)能Energy-saving

伺服電機(jī)扭矩大、高效率。根據(jù)實(shí)際負(fù)載情況實(shí)時(shí)調(diào)整電流的大小，將發(fā)熱降至最低，且功率輸出能力可達(dá)到100%，在最緊湊的空間內(nèi)發(fā)揮出最大的能量轉(zhuǎn)化率，高效節(jié)能。一般的變頻螺桿空壓機(jī)組相比工頻螺桿空壓機(jī)組約節(jié)能為20%，而伺服變量螺桿空壓機(jī)相比工頻螺桿空壓機(jī)組約節(jié)能達(dá)到40%。

The servo motor has large torque, high efficiency. It can adjust the current as per the actual load conditions, so as to minimize the heat and get the power output capacity up to 100%. It can achieve the greatest energy conversion within the most compact space. Compared with the ordinary compressor，frequency conversion compressor can save 20% electricity, while the servo permanent magnet inverter compressor can save the power up to 40%.

無(wú)卸載No unloading

通過(guò)閉環(huán)控制，當(dāng)壓力有變動(dòng)時(shí)，以最快的速度達(dá)到需要的轉(zhuǎn)速來(lái)提供所需的壓力值。沒(méi)有了緩慢加載過(guò)程及加載時(shí)多余的功率損耗。一般的變頻機(jī)在50%-100%額定轉(zhuǎn)速時(shí)調(diào)整轉(zhuǎn)速以達(dá)到恒壓目的，當(dāng)轉(zhuǎn)速低于50%時(shí)而壓力超過(guò)設(shè)定值時(shí)，此時(shí)機(jī)器只能卸載，電機(jī)空轉(zhuǎn)，由于使用異步機(jī)，故轉(zhuǎn)速必須大于等于40%的轉(zhuǎn)速，仍然在損耗一定的功率，損耗不必要的電能。與之相比，伺服電機(jī)可調(diào)的轉(zhuǎn)速使用范圍很大，恒壓時(shí)可使用10%-100%額定轉(zhuǎn)速。當(dāng)降速到10%以下時(shí)，機(jī)器也進(jìn)去休眠狀態(tài)，相當(dāng)于沒(méi)有了卸載。重新啟動(dòng)機(jī)器可迅速進(jìn)入有效的工作轉(zhuǎn)速。

Closed-loop control, when the pressure varies, with the fastest speed of the required speed to provide the required pressure. No slow loading process and load when excess power loss. General asynchronous motor adjustment at 50% -100% of rated speed in order to achieve constant speed purpose, when the speed is less than 50% and sometimes the pressure exceeds a set value, then the machine can only unload, motor idling, the use of asynchronous machine, therefore, the speed must be greater than equal to 40% of the rotational speed, the power is still in a certain loss, unnecessary power consumption. In contrast, the servo motor rotational speed adjustable range is large, it can be 10% -100% of rated speed at constant pressure. When the deceleration is below 10%, the machine get into sleeping mode, means no unloading. Restart the machine can quickly enter the effective working speed.

啟動(dòng)電流小，對(duì)電網(wǎng)無(wú)沖擊Small start current, no impact on the power grid

伺服電機(jī)啟動(dòng)，加載時(shí)的電流平緩上升，沒(méi)有任何沖擊；可使電機(jī)精確控制，避免電流波動(dòng)造成的危害，有利于延長(zhǎng)設(shè)備的使用壽命。

Servo motor starting and loading current gently increase and there is no impact. it enables precise motor control and avoids hazards caused by the current fluctuation, service life of equipment get extended.

噪音低Low noise

伺服變量空壓機(jī)根據(jù)用氣需要提供能量，無(wú)能量損耗，電機(jī)運(yùn)轉(zhuǎn)頻率低，機(jī)械轉(zhuǎn)動(dòng)噪音因此變小，因?yàn)橐跃_電機(jī)轉(zhuǎn)速的方式，沒(méi)有反復(fù)加載、卸載，不存在頻繁加載時(shí)的噪音，持續(xù)加壓，氣壓不穩(wěn)產(chǎn)生的噪音也可消失。

Servo variable compressor provides energy with no energy loss as per the required air consumption. The mechanical rotation noise is lower because of low motor operation frequency, no repeated loading, unloading, no noise caused by frequently loading, noise caused by sustained pressure increase and unstable pressure would disappear.

普通變頻，永磁變頻和伺服變頻的比較Comparison between ordinary frequency conversion, permanent magnet frequency conversion and servo frequency conversion.

伺服電機(jī)能在低速時(shí)仍保持極高的電機(jī)效率，無(wú)論在用氣量大小的情況下，都能輸出匹配的動(dòng)力，具有明顯的節(jié)能優(yōu)勢(shì)。自主開(kāi)發(fā)的控制系統(tǒng)及高效的主機(jī)同時(shí)保證了最佳的節(jié)能效果。

Servo motor can maintain a high motor efficiency at low speed, it can output matched power according to different air consumption, which has advantages on energy saving. Control systems and high efficient air end ensure the best energy-saving effect.

伺服變頻螺桿空壓機(jī)技術(shù)參數(shù)Servo inverter screw air compressor technical parameter